Getting this studio space off the ground means a big piece of equipment that I’ve never had before – a cutting table. Part of the reason for a space this big was to be able to house this exact thing so the floor plan was designed to ensure we had room for it.
Bringing fabric from factory partners/storage
Over the years I have stored the many bolts of fabric needed to produce BTS collections at our manufacturing partners’ factories and in storage units first in NYC and then in the Hudson Valley. Building the studio space for Between the Sheets and purchasing the cutting table, finally created an area to store fabric in our own space, and not have to rely on rental units or factory temporary storage.
Assembling cutting table
The cutting table came in modular sets consisting of legs, side pieces, and braces that could be assembled into 4 foot long sections of table. I decided that a 16 foot long table would allow for cutting robes and other large items. Because the table has to be sturdy enough to hold hundreds of pounds of fabric, the frame and table top are extremely heavy (the weight on the shipping confirmation was over 1000 lbs). Getting the pieces upstairs was no small feat. The metal frame pieces came packed in boxes. They were heavy, but manageable. The heavy table tops were another story and required me and Josh to use a lifting strap and move very slowly up the stairs.
Josh assembled the frame piece, by piece, bolting the legs, sides, braces, and a rail for a fabric spreader together. The table, 16 feet in total length, was built of four interconnecting sections of 4 feet each. After the frame was assembled we brought up the sections of laminated table top and placed them into the frame.
Loading with fabric underneath
After the table was fully assembled, with the top securely fastened, we started carrying all of the rolls of fabric to the studio from where they had been temporarily staged in the garage. Fabric rolls were organized and stacked under the table.
Want to see all the stages of building our new BTS HQ in the Hudson Valley? Find the whole series here BTS Studio Build